Reconstruction of the mandible after ablative surgery can be achieved by us
ing preformed trays or trays formed from models produced by computer-assist
ed modelling systems. The former presents difficulty in matching the requir
ed facial contour, jaw relationship and condylar position; while the latter
is expensive. This paper presents a simple and inexpensive method of fabri
cating a custom-made titanium bone grafting tray. The dimensions of the pat
ient's mandible are obtained by clinical measurement. Such measurements are
used to construct a mandibular replica. The region to be reconstructed is
carved to produce the ideal shape and dimensions of an edentulous segment.
The tray is made either by casting or by swaging. Twenty-one custom-made ti
tanium bone grafting trays have been fitted in patients with encouraging re
sults. This method of bone grafting tray construction is a simple, inexpens
ive technique for achieving excellent facial contour and functional reconst
ruction after mandibulectomy.