The effects of raw and gelatinized sorghum and rice flours on the structure
and texture of baked corn and tortilla chips were evaluated; Dry masa flou
r was hydrated into masa, sheeted, and cut. Corn chips were baked in an air
-impingement oven, and tortilla chips were baked first in a three-tier oven
and then in an air-impingement oven. Baked tortilla chips required signifi
cantly greater force to break and were less susceptible to breakage during
handling than baked corn chips. Raw and gelatinized, normal and waxy rice a
nd sorghum flours significantly changed the texture and structure of baked
chips. Waxy rice and sorghum flours reduced peak force and work, increased
chip thickness, and improved overall acceptability las assessed by a taste
panel), but waxy rice and sorghum chips were more fragile and had a greater
number of large central gir cells. Waxy rice was more beneficial than waxy
sorghum flour. Gelatinization of waxy flours increased thickness of baked
chips, whereas gelatinization of nonwaxy flours had no improvement over wax
y flours alone. Gelatinization of sorghum flour significantly decreased the
peak force and work values for baked tortilla chips when compared with the
control chips. Gelatinized rice flour tortilla chips were not significantl
y different than the control chips but were significantly harder than the o
ther baked tortilla chips. The complex interactions that occur in baked cor
n and baked tortilla chips suggest that each ingredient acts differently in
the two products. Thus, each ingredient must be evaluated for specific pro
ducts and processes.