Grain refinement in Al-Si alloys with silicon contents in the range of 0.2-
30 wt-% has been studied in detail with conventional as well as higher leve
l additions of a Al-5 Ti-1 B master alloy. A poisoning effect was observed
with Al-Si alloys containing greater than or equal to 7 wt-%Si and the exte
nt of poisoning increased with an increase in the silicon content. Silicon
improves the grain refining behaviour of aluminium when added in small quan
tities (0.2%). Magnesium can counteract the poisoning effect of silicon. Th
e optimum level of magnesium required to overcome the poisoning effect depe
nds on the silicon content of the alloy. Higher level additions of a grain
refiner could overcome the poisoning effect of silicon and the level requir
ed to achieve goad grain refinement is a function of the silicon and magnes
ium contents of the alloy. The present paper also reports the influence of
degasser and melt temperature on the grain refining response of Al-Si alloy
s. MST/4231.