The development and application of electrical resistance tomography for on-
line auditing of an industrial hydrocyclone separation is reported. The wor
k demonstrates the retrofitting of electrodes into a commercially available
separator and their use in laboratory, pilot plant and plant scale investi
gations of clay refining. A number of new and significant applications are
described including: the development of methodologies to allow observation
of the occurrence of faults in underflow discharge (spraying, roping, block
age); accurate measurement of the air core size for different operational c
onditions; direct calculation of solid concentration profiles based on para
metric reconstruction of conductivity data in three dimensions. (C) 1999 Pu
blished by Elsevier Science Ltd. All rights reserved.