A two-step polymerization was used to synthesize polyurethanes (PU) with di
fferent amount of poly(bispropoxyphosphazene) flame retardant, LFR. Dipheny
lmethane diisocyanate (MDI) was first reacted with poly(tetramethylene oxid
e), PTMO 1000, to form an isocyanate-terminated prepolymer. The prepolymer
was then reacted with a 1,4-butanediol/LFR homogeneous mixture at 70 degree
s C for 100 min, followed by 1 h at 100 degrees C. The structures and prope
rties of these modified PU were investigated using a differential scanning
calorimeter (DSC), tensile testing machine, dynamic mechanical analysis ins
trument, Fourier transform infrared spectrophotometer, nuclear magnetic res
onance spectroscopy and scanning electronic microscope (SEM). It was found
that the addition of LFR would accelerate the urethane reactions and introd
uce a formation of micro-crosslinks. Consequently, the glass transition tem
perature (Tg) of PU was increased and the rubbery plateau region was extend
ed. From SEM observation, LFR additive phase-separated from the PU matrix w
ith good interfacial bonding. The existence of LFR caused a decrease both i
n ultimate tensile strength and elongation at break of polyurethanes. (C) 1
999 Elsevier Science Ltd. All rights reserved.