The effects of cure ratio, crosslinking density, ammonium perchlorate (AP)
particle size, and other additives on the mechanical properties of azide po
lymer composite propellants were characterized. The equivalence ratio of 1.
0 and IPDI/TPA = 7/3 were effective on low temperature mechanical propertie
s. Relatively high amount of plasticizer was required in BAMO/NMMO binder a
nd preferred the equivalence ratio of 1.0 to retain itself in the three-dim
ensional binder matrix. Excellent elasticity was obtained at a temperature
range between -20 degrees C and 2 degrees C and normal strain rate dependen
cy was obtained at from 54 degrees C to -20 degrees C. Glass transition occ
urred at -30 degrees C to -35 degrees C in Sample 17. The increase in conta
ct area between AP particle and binder and in bonding strength played an im
portant role on the prevention of the propagation of crack around a boundar
y and, therefore, is an element of(m) was increased with decrease of partic
le size. Almost exactly the same sigma(m), however, was observed in whole t
emperature range with increment of 5% to 10% in is an element of(m).