Multilevel structures in sol-gel thin films with a single step process are
demonstrated. A negative-tone hybrid sol-gel material is UV-exposed through
a gray-scale calibration mask. Test strips of different depths and a conti
nuous test profile are demonstrated. A maximum depth difference exceeding 1
.5 mu m is obtained, which permits the fabrication of multilevel diffractiv
e elements for use in visible light. This method of using sol-gel material
with a gray-scale mask has the potential for low-cost fabrication of comple
x multilevel micro-optical structures. (C) 1999 Elsevier Science S.A. All r
ights reserved.