Thermoelastic instability (TEI) results in uneven heating of the rotor and
the development of hot spots in automotive disk brake systems. The hot spot
s cause rotor distortion and thickness variation which can cause torque var
iation resulting in brake roughness and low frequency noise. An analytic st
udy has been performed using the basic equations developed by Lee and Barbe
r(1993) extended to include the pad thickness (Hartsock and Fash, 1999) and
partial rotor surface contact with the pad (Lee and Barber, 1995; Ayala et
al., 1996). Relevant pad and rotor material properties as well as the pad
thickness, rotor thickness and coefficient of friction were varied by a fix
ed percentage to determine the effect on the critical speed for TEI, The re
lative importance of each parameter was established and the predicted direc
tion of change to increase the critical speed was identified.