It is demonstrated that dry etching and Ar sputtering for Si surface cleani
ng cause phase transition failures of TiSi2 and degradation of the resistiv
ity. We propose a Ti self-aligned-silicide (salicide) process using a groov
ed gate structure. In this technique, poly-Si is patterned by an oxide mask
. The ox:ide layer protects the gate surface from contamination by dry etch
ing for sidewall formation. Before Ti deposition, the poly-Si surface is no
t sputtered by Ar to clean the surface. As a result, TiSi2 agglomeration wa
s suppressed drastically in comparison with the conventional gate structure
.