An InGaP emitter HBT IC process developed for RF and microwave instrumentat
ion is described. The process is based on MOCVD epitaxial material, 1 mu m
critical dimension (CD), G-line, stepper aligned lithography and SiCl4 base
d reactive ion etching. F-t and F-max values of 65 and 75 GHz, respectively
are achieved. The HBT technology is well suited for instrument application
s in that it can simultaneously achieve both excellent reliability and high
performance in terms of broad bandwidth, low phase noise, high gain and li
nearity. Circuits designed in the process include a Darlington feedback amp
lifier, which achieves 9.8 dB gain from de to 20 GHz and de to 16 GHz divid
ers. The circuits have been utilized in numerous instrument applications an
d have resulted in improvements in dynamic range, bandwidth and time-domain
jitter. Extensive reliability testing of the InGaP emitter process indicat
es that MTTF values at T-j = 150 degrees C and J(C) = 6 x 10(4) A/cm(2) are
greater than 4 x 10(5) h and are an order of magnitude larger than MTTF va
lues for AlGaAs emitter devices. (C) 1999 Published by Elsevier Science Ltd
. All rights reserved.