A variety of economic and social pressures require lowering the costs of eq
uipment and process development, and particular emphasis must be placed on
speeding what is basically a heuristic activity. The early stages of concep
tualization and screening of alternatives are the most critical, and it is
precisely these which have largely been ignored in the public literature an
d academic curricula. Such early decisions must be made without detailed un
derstanding, and they are essentially evolutionary activities (Lightfoot, E
. N. Chem. Eng. Frog. 1998, Jan, 67-74). Evolution dynamics are notoriously
unpredictable, and yet observation of biological evolution shows that they
can be both surprisingly fast and efficient. Here methods are suggested fo
r achieving high efficiency for equipment-and process development. A critic
al feature of evolutionary dynamics is the need to identify system anomalie
s, and these can only be discussed effectively through use of specific exam
ples. Here examples will be taken from the general area of separations proc
esses, with particular emphasis on biological separations.