The design of many practical mechanical systems usually requires dealing wi
th large-scale problems incorporating different physical phenomena with div
erse behavioral constraints which are generally nonlinear. This paper prese
nts a generalized procedure to aid the designer in making such problems tra
ctable through appropriate segmentation. Accordingly, the interactions betw
een the different components and parameters become clearer, allowing intera
ctive modeling improvement and design decisions to be made serially with im
mediate feed back on how they influence the design objective. The procedure
also aids the designer in identifying and easily correcting any constraint
inconsistency or programming errors. Although the methodology is developed
for large-scale systems, simple examples are considered for illustration a
nd good feasible solutions can be obtained without extensive computing effo
rt. There is no guarantee, however, that a global optimum design can be ach
ieved by this approach although in all the tried cases the solution was opt
imum.