Fracture toughness and failure mechanisms in preformed poly(2,6-dimethyl-1,
4-phenylene oxide) (PPO) particle-modified bismaleimide (BMI) systems are i
nvestigated. The fracture toughness of BMI can be significantly improved by
incorporating preformed PPO particles without causing significant deterior
ation in other mechanical and thermal properties. The fracture mechanisms i
n BMI/PPO appear to be dominated by craze-like damage. Further investigatio
n of the craze-like damage zone using transmission electron microscopy reve
als that crazes are formed inside the PPO particle phase and dilatation ban
ds, which appear to be triggered by the crazes inside the PPO particle, are
formed in the BMI matrix. Particle bridging is also found to contribute to
the toughening of BMI/PPO. The benefits of using preformed PPO particles t
o toughen BMI and other brittle thermosets for composite and adhesive appli
cations are discussed. (C) 1999 John Wiley & Sons, Inc.