Rheological studies of colloidal gibbsite suspensions in caustic aluminate
solutions (synthetic Bayer liquors) were undertaken to elucidate the partic
le interaction behaviour during the crystallisation step of Bayer processin
g. The influence of suspended particle volume fraction: temperature and alu
minate supersaturation on both the static and dynamic rheology and its time
-dependency is reported. Freshly prepared suspensions are near Newtonian, b
ut upon aging, exhibit increased apparent viscosities, pseudoplasticity, yi
eld stresses, viscoelasticity and thixotropy. The highly shear sensitive gi
bbsite particle networks which form in supersaturated liquors are not obser
ved in saturated or under-saturated aluminate solutions. The rate of struct
ure formation has been shown to depend strongly on the initial degree of su
persaturation, but only weakly on temperature. These findings reflect the c
ondition-dependent particle interaction behaviour which is influential in c
ontrolling the flocculation and cementation steps of gibbsite agglomeration
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