For a company that produces a product in a range of sizes, it is sometimes
possible to meet demand for a smaller size by substituting a larger size. I
n this paper, we give an integer linear programming model that addresses th
is issue. Various characteristics of the optimal policy are given. These pr
operties are exploited when the formulation is extended to the multi-period
stochastic demand case. This application was motivated by our experience w
ith a company that manufactures a range of multiple-piece blind fasteners w
here savings in setup cost can be made using long-grip fasteners to meet th
e demand for short-grip fasteners.