For wear condition monitoring, filter debris analysis (FDA) offers many adv
antages over the analysis of particulates suspended in oil. By applying aut
omated X-ray fluorescence analysis (XRF) to the filter debris, valuable con
dition monitoring information can be obtained Wear sources and other partic
ulate contaminants can be identified Measurements are objective and only mo
dest levels of labor are required once a basic database has been set up for
the machine type. A successful demonstration of the technique by Humphrey
(1), using Navy turbine aircraft, will be briefly reviewed to motivate othe
rs to apply the method to other types of operational machinery. This paper
will discuss how, with current XRF procedures carried out on commercially a
vailable equipment, owners and service providers can achieve remarkable imp
rovements in condition-based wear monitoring for oil lubricated major machi
nery, without investing in any further instrumentation development.