To clarify the effect of pulverized coal injection on coke disintegration b
ehavior in the raceway, hot model experiments were carried out and changes
in reaction mechanisms of coke in the raceway were examined by a mathematic
al model. Furthermore, a coke disintegration model had been newly developed
to analyze the effects of the pulverized coal injection and the coal combu
stibility on the coke disintegration rare quantitatively.
As the result of the analysis using this model, pulverized coal injection h
ad a great effect on increasing the coke disintegration rate due to the shr
inkage of the oxidation zone existing in front of the tuyere that had a bur
n-out effect of the degraded layer on coke particles generated by the solut
ion-loss reaction in the depths of the raceway. However, the disintegration
rate could be decreased by improvement of the combustibility of the pulver
ized coal. It was assumed that increase in consumption of carbon dioxide by
the pulverized coal resulted in suppress the formation of the degraded lay
er on the coke particles.
Based on above mentioned results, the injection lances at Fukuyama No.5 bla
st furnace were changed from the conventional single lance to the eccentric
double lance with high combustibility, then the permeability at the lower
part of the blast furnace was considerably improved, and it was suggested t
hat the improvement of the lance structure could be an effective way to res
train the generation of coke fines from the raceway.