Zinc phosphate cements are commonly supplied as two components, powder and
liquid, and the proportions of the constituents are determined by operator
experience. A capsulated system which is mechanically mixed has been market
ed and this study investigated the performance of the encapsulated cement s
ystem. The mean fracture strength, standard deviation and associated Weibul
l Moduli (m) of encapsulated cements were determined by compressive fractur
ing 20 cement specimens filled directly from the mixing syringe or from nar
rower cement tubes. Pore distribution within the cylindrical specimens was
determined using image analysis to assess the influence of the method of mo
uld filling with the cement. The strength data showed variation in magnitud
e and consistency ranging from 44.6 +/- 13.7 MPa (m = 3.18 +/- 0.71) for ce
ments filled directly from the syringe to 61.0 +/- 7.8 MPa (m = 8.35 +/- 1.
87) for cements filled from cement tubes. Larger pores were found in specim
ens consolidated directly from the cement syringe. Mechanical mixing of the
encapsulated cement resulted in air entrapment in the cement mix which man
ifested itself as large pores (over 200 mu m diameter) within the cylindric
al specimens. The smaller orifice of the cement tube compared with the syri
nge was considered to be responsible for eliminating the majority of the ai
r entrapped in the cement mass during mixing. Whilst mechanical mixing of e
ncapsulated cements is quicker and more convenient, the encapsulated specim
ens consolidated according to the manufacturers instructions from the syrin
ge offered no significant advantage in terms of reliability or strength ove
r hand-mixed cements in this investigation. (C) 1999 Elsevier Science Ltd.
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