Binder coagulation casting (BCC) is a novel method for near-net shape formi
ng of ferroelectric components with complex geometry or intricate surface f
eatures. The process uses low concentrations of nontoxic polymeric binders
in an aqueous system to form a low-viscosity slurry, which can be cast in a
nonporous mold and coagulated under controlled conditions. This paper high
lights an application of BCC technique in prototype manufacturing of a PZT
piezoelectric actuator.