Sealants used to seal the transverse contraction joints used in joining con
crete highway sections without dowels must be flexible enough to withstand
excessive conditions such as large temperature fluctuations, severe pavemen
t deflection due to heavy truck traffic, and prolonged moisture exposure. C
hoosing the most appropriate sealant for the expected service condition fro
m the wide variety of sealants available on the market today can be a daunt
ing task. In Part I of this paper, a comprehensive test protocol that corre
lates sealant viscoelastic properties with the sealant resistance to deflec
tion is presented. It is proposed that the selection of a sealant should be
based on a complete evaluation consisting of three test procedures: (1) th
e ASTM C794 adhesion-in-peel test to assess concrete/sealant adhesion; (2)
dynamic mechanical analysis (DMA) to evaluate sealant flexibility by determ
ining the glass transition temperature, T-g; and (3) the shear fatigue test
developed by the writers to analyze sealant performance when subjected to
severe pavement deflection in combination with various environmental condit
ions. Part II of this paper will present the results of testing and compari
son of two polyurethane joint sealants using this proposed test protocol.