Ultra-microhardness, adhesion and residual-stress analysis tests were perfo
rmed on reactive sputtered deposited TiN/ZrN multi-layers. Hardness values
as high as similar to 3600 Vickers were achieved for this material. Scratch
tests of coatings deposited on steel substrates confirmed the existence of
different mechanisms associated with total adhesion failure, depending ess
entially on multi-layer deposition control parameters. Stress-relaxation me
asurements indicated the compressive nature of these thin films. The inhere
nt mechanical characterisation was broadened regarding the induced contribu
tions from film thickness, total interfacial roughness, number of bi-layers
and corresponding modulation periodicity. Complementary analyses with data
extracted from structural XRD studies have been undertaken. (C) 1999 Elsev
ier Science S.A. All rights reserved.