The chemical stability of diffusion couples and coarse grain powder mixture
s of calcium substituted lanthanum manganite and cubic calcia stabilized zi
rconia have been studied. The aim was to investigate the chemical stability
of these materials as a model system for respectively the cathode and the
electrolyte in solid oxide fuel cells. With increasing amount of Ca in lant
hanum manganite, the major secondary phase was shifted from La2Zr2O7 to CaZ
rO3, and the thickness of the reaction layers of secondary phases was incre
asing with increasing heat treatment time. Precipitation of La2O3 had taken
place in the perovskite containing low amounts of Ca (0 and 20 mol %). The
transport mechanisms of the cations were strongly dependent on the interfa
ce geometry. La0.7Ca0.3MnO3 was observed to give the most stable interface
to zirconia both in air and in reducing atmosphere (p(O) similar to 10(-)6
atm). A-site deficiency of LaMnO3 was also observed to increase the stabili
ty. However, we conclude that a thin film of an electrode material consisti
ng of lanthanum manganite on a zirconia substrate is unstable, regardless o
f A-site deficiency, because the solubility limit of Mn in the zirconia is
not reached. From the experimental data, a reaction mechanism has been prop
osed, based on observations of relative diffusion rates. (C) 1999 Kluwer Ac
ademic Publishers.