Tonnage information is referred to as stamping force measurement in a compl
ete forming cycle. Tonnage data contains rich information and features of s
tamping process failures. Due to its nonstationary nature and lack of physi
cal engineering models, tonnage information cannot be effectively compresse
d using conventional data-compression techniques. This article presents a s
tatistic al method for "feature-preserving" data compression of tonnage inf
ormation using wavelets. The technique provides more efficient data-compres
sion results while maintaining key information and features for process mon
itoring and diagnosis. Detailed criteria, algorithms, and procedures are pr
esented. A real case study is provided to illustrate the developed concepts
and algorithms.