Utilizing the theory of thin shell structures, a failure criterion is prese
nted which one may use to predict, analytically, catastrophic failures, or
unzipping, in cylindrical pressurized vessels, based on the fracture toughn
ess profile K obtained from tests carried out on hat plates of the same mat
erial and thickness. These test results are plotted as a function of the ch
aracteristic ratio (h/c), where h represents the specimen thickness and c o
ne-half of the crack length. Comparison with carefully controlled experimen
tal data substantiates its validity and its potential use. The advantage of
such an approach is that considerable amount of time and money can be save
d. (C) 1999 Elsevier Science Ltd. All rights reserved.