The influence of the microstructure of WO3 thin films upon friction and wea
r during sliding contact was studied using two different tribometers. The t
ungsten trioxide (WO3) thin films of controlled microstructure were grown o
n R-plane sapphire substrates using electron cyclotron resonance (ECR) oxyg
en-plasma-assisted electron beam evaporation of WO3 pellets. The WO3 films
were fabricated to consist of amorphous, polycrystalline or epitaxial micro
structure, depending on the deposition temperature, as indicated by in situ
RHEED analysis. Pin-on-disk testing of the WO3 films was performed using 1
0 mm diameter sapphire and 440C stainless steel sliders and 1 N normal forc
e. Epitaxial crystalline WO3 films showed lowest friction( mu similar to 0.
3 for both sapphire and steel spheres) and greatest production of debris, w
hile amorphous WO3 films exhibited higher friction coefficients (up to mu s
imilar to 0.6 for sapphire spheres and mu similar to 1.1 for steel spheres)
, less debris production, and more slider wear. Epitaxial WO3 films exhibit
ed low friction (mu similar to 0.16) in single pass tests with sapphire and
steel sliders (1 mm stroke, 0.1 mm/s, 0.1 N load,), whereas amorphous and
polycrystalline WO3 films showed transitions to much higher friction (up to
mu similar to 0.7). Lower friction and wear of WO3 films with epitaxial st
ructure compared to amorphous structure appears to be due to a lubricious W
O3 layer transferred to the slider from the epitaxial film, (C) 1999 Elsevi
er Science S.A. All rights reserved.