The microstructure, mechanical properties, and dry rolling-sliding wear res
istance of sintered Fe-Cr-Mo alloy and steel (0.4%C) were investigated as a
function of microstructure. Graphite enhances sintering of chromium alloye
d powder owing to the effect of free carbon on the reduction of chromium ox
ide. A bainitic-martensitic microstructure is obtained after sintering with
normal cooling on the carbon alloyed material. Impact properties are incre
ased by the addition of graphite to the base powder. In the carbon alloyed
material, they are higher in the as sintered condition than after heat trea
tment because of the lower ductility of tempered martensite than that of lo
wer bainite. Wear behaviour is strongly influenced by hardness. The increas
e in hardness reduces delamination and favours the formation of a glazed su
rface during rolling-sliding, which significantly reduces the wear rate.