In the present paper the microstructure and properties of a range of hipped
Stellite powders are investigated, the basic aim of the study being to gen
erate a material/property database to facilitate alloy selection for potent
ial applications involving net shape component manufacture. Particular atte
ntion is paid to the morphology, particle size distribution, and surface co
mposition of the as atomised powders and their effect on subsequent consoli
dation. The consolidated powders are fully characterised in terms of micros
tructure and the composition and distribution of secondary phases. The effe
ct of hipping temperature on the microstructure, hardness, and tensile prop
erties of the powders are discussed in terms of the optimum processing temp
erature for the various alloys.