The influence of ageing on damage and rupture mechanisms in an austeno
ferritic duplex stainless steel is studied using conventional strainin
g and impact toughness testing at 20 degrees C and 320 degrees C, and
in situ SEM straining at 20 degrees C. While the as-received alloy fai
ls in a ductile mode, damage in the aged material starts with cleavage
nucleation in ferrite. We show that, owing to the bipercolated topolo
gy of the alloy, these cleavage cracks can propagate while passing rou
nd austenite ligaments whose plastic stretching controls the crack ext
ension. The variations with strain of both the crack size and the aver
age crack separation are computed analytically and their comparison gi
ves a good prediction of ductility. (C) 1997 Acta Metallurgica Inc.