Direct fabrication technology, which utilizes computer-aided design so
lid models to automatically control the manufacture of functional piec
e parts, is rapidly gaining popularity as a means to significantly red
uce the time to market of new concepts. Since the introduction of ster
eolithography in 1982, several different vapid prototyping technologie
s have evolved using surrogate rather than actual materials of constru
ction. Most recently, researchers have begun to develop laser-based me
thods to obtain fully dense metallic components directly from a comput
er-aided design solid model. Each of these methods is unique, but poss
esses aspects that ave similar to the others. Many of these methods ho
ld a great deal of promise for applications; however, none have been d
eveloped into a commercial product.