The vapor Beckmann rearrangement of cyclohexanone oxime to epsilon-caprolac
tam catalyzed by H-USY with different SiO2/Al2O3 ratios was studied. The ca
talytic performance of H-USY zeolites for the highly selective formation of
epsilon-caprolactam was greatly improved by adjusting the SiO2/Al2O3 ratio
and by using an appropriate diluent. It has been found that H-USY catalyst
s with SiO2/Al2O3 ratios of 27 and 62 exhibited excellent catalytic activit
y, selectivity and stability when 1-hexanol was used as diluent. The NH3-TP
D results indicate that an appropriate amount of relatively weak acid sites
of H-USY zeolites are effective for highly selective Beckmann rearrangemen
t. The interaction of alcohols with H-USY zeolites has been investigated by
FT-IR to explain the improving effect of 1-hexanol. (C) 1999 Elsevier Scie
nce B.V. All rights reserved.