Thermal plasma technology can be efficiently used in the production of hydr
ogen and hydrogen-rich gases from methane and a variety of fuels. This arti
cle describes progress in plasma reforming experiments and calculations of
high temperature conversion of methane using heterogeneous processes. The t
hermal plasma is a highly energetic state of matter that is characterized b
y extremely high temperatures (several thousand degrees Celsius), and a hig
h degree of dissociation and a substantial degree of ionization. The high t
emperatures accelerate the reactions involved in the reforming process. Hyd
rogen-rich gas (40% H-2, 17% CO2 and 33% N-2, for partial oxidation/water s
hifting) can be efficiently made in compact plasma reformers. Experiments h
ave been carried out in a small device (2-3 kW) and without the use of effi
cient heat regeneration. For partial oxidation/water shifting, it was deter
mined that the specific energy consumption in the plasma reforming processe
s is 16 MJ/kg Hz with high conversion efficiencies. Larger plasmatrons, bet
ter reactor thermal insulation, efficient heat regeneration and improved pl
asma catalysis could also play a major role in specific energy consumption
reduction and increasing the methane conversion. A system has been demonstr
ated for hydrogen production with low CO content (similar to 1.5%) with pow
er densities of similar to 30 kW (HZ HHV)/1 of reactor, or similar to 10 m(
3)/h Hz per liter of reactor. Power density should further increase with in
creased power and improved design. (C) 1999 International Association for H
ydrogen Energy. Published by Elsevier Science Ltd. All rights reserved.