In this paper, the influence of phosphorus on the formation and presence of
microporosity in gray cast iron is examined. The microporosity is ascribed
to the formation and presence of the phosphide eutectic(s) in the microstr
ucture during solidification. Samples with high phosphorus content have hig
her levels of microporosity. The role of alloying elements like chromium an
d molybdenum on the formation and presence of the phosphide eutectic in the
microstructure and overall microporosity is examined. The influence of pou
ring temperature in controlling the formation of the phosphide eutectic is
highlighted. Since cast irons have great use in cylinder liners for automot
ive applications the practical relevance of using phosphorus is of signific
ant interest. (C) 1999 Elsevier Science B.V. All rights reserved.