Sc. Chapman et al., ETCH ALIGNMENT OF CCD MOSAIC HYBRID, IEEE transactions on components, packaging, and manufacturing technology. Part B, Advanced packaging, 20(2), 1997, pp. 133-140
By relying on semiconductor lithography and processing techniques, we
have fabricated a flat, precision aligned charge-coupled device (CCD)
mosaic for astronomy. Modifications to the lithographic techniques use
d in micromachining lead to a significant reduction in various residue
deposits, allowing a smooth surface suitable for CCD alignment, Detai
ls of the technique and the fabrication of a prototype mosaic are desc
ribed, The composite device is flat to within +/-5 mu m, with rows/col
umns oriented to within 20 ppm, The use of an existing technology with
built in precision reduces many of the difficulties and expenses typi
cally encountered with mosaic detector construction.