This paper discusses the production and initial evaluation of hydrogen stor
age alloys produced by physical vapour deposition (PVD) and mechanical allo
ying (MA). PVD is usually associated with the production of thin films and
coatings. However, DERA Farnborough have developed a high rate vapour conde
nsation process to produce bulk deposits, in some cases up to 44 mm thick.
Vapour condensation using electron beam evaporation produces the ultimate i
n cooling rates with extended solid solubility and refinement of microstruc
ture, which produce enhanced physical and mechanical properties. MA is a co
mplimentary technique for processing hydrogen storage materials which has b
een developed within DERA over the past 3 years. These techniques have been
applied to Mg and FeTi alloy systems and it is shown that both methods gre
atly enhance the amount of hydrogen uptake and the ease of activation. Crow
n copyright (C) 1999 Published by Elsevier Science S.A. All rights reserved
.