Yardney Technical Products has undertaken a program to develop large scale,
20 Ah size, lithium-ion cells for military and aerospace applications. A s
pace efficient and adaptable parallel-plate prismatic design has been chose
n for this program. Using advanced, energy dense materials, 20 Ah cells wit
h a specific energy of 123 Wh/kg and energy density of 326 Wh/1 have been p
roduced. Many of the design parameters for these cells were optimized using
statistical design experiments with smaller test cells. These design exper
iments allowed the identification and optimization of important parameters
in far less time than would have been required by standard, iterative, expe
rimentation. Optimization of rate capability and extended life cycling were
the primary objectives for these experiments. High discharge rates up to 2
C and extended, 100% DOD, life cycling to greater than 2000 cycles have be
en achieved. (C) 1999 Elsevier Science S.A. All rights reserved.