Neutron diffraction has been used to characterize the development of micros
trains during the plastic deformation of the polycrystalline nickel-base al
loy, Waspaloy. Two types of experiment were per formed: (i) in situ tensile
resting on the diffracrometer to determine the response parallel and perpe
ndicular to the loading direction and (ii) measurement of the orientation d
ependence of the microstrain accumulation using a Eulerian cradle. Large re
sidual microstrains are shown to develop. Along the loading direction, thes
e are typically tensile in the gamma' phase and compressive in the gamma ph
ase; however, the values are sensitive to both the orientation of the diffr
acting crystallite and the amount of plastic deformation of the material. T
he behaviour is due to the differential deformation between grains in diffe
ring orientations (intergranular microstresses) and the two phases (interph
ase microstresses). It is shown that at low bulk plastic strains, intergran
ular microstresses develop rapidly, whilst at larger plastic strains the mi
crostresses arising from interphase interactions become dominant. These eff
ects have implications for the determination of residual stresses using dif
fraction-based techniques and these are discussed. (C) 1999 Acta Metallurgi
ca Inc. Published by Elsevier Science Ltd All rights reserved.