The principles of bioanalytical systems for an on-line bioprocess monitorin
g are described within this paper. These sensor systems can be interfaced t
o the bioprocess in different ways according to the needs of the single bio
process. Modular systems are necessary, which can fit exactly to the needs
of the single process. Invasive as well as non-invasive bioanalytical tools
are described and discussed in detail. Immunosensors give the possibility
to monitor high molecular weight components within short time intervals. No
n-invasive optical sensors allow the direct monitoring of various analytes
such as oxygen pH for the complex fluorescence behavior of the bioprocess m
edium. These so-called fluorescence sensors offer the possibility to monito
r intra- as well as extracellular components without interfering with the b
ioprocess. An industrial example for the application of bioanalytical tools
for a process optimization are presented in this application. Here a biose
nsor system is used to optimize the downstreaming of molasses on a technica
l scale. The economic ms well ecological advantages are discussed. (C) 1999
Elsevier Science B.V. All rights reserved.