Detailed 2D and 3D finite-element analyses are used to study fracture tough
ness requirements in welded beam-column connections. Toughness demands are
quantified in terms of the elastic stress intensity factor K-1 and inelasti
c crack tip opening displacement. The analyses confirm observations from th
e Northridge earthquake and full-scale connection tests that standard, pre-
Northridge connections with built-in weld root flaws and low toughness E70T
-4 weld metal are likely to fracture without significant yielding. Subseque
nt analyses are used to examine modifications to the connection details tha
t reduce loading-induced toughness demands on the welds and thereby improve
the fracture resistance. Data describe how fracture demands are affected b
y the weld matching ratio, joint panel shear strength, weld reinforcing, an
d residual stresses.