Practical aspects of producing tritium with a linear accelerator were studi
ed recently as part of the U.S. Department of Energy's Accelerator Producti
on of Tritium program. The concept uses the neutrons produced by an energet
ic accelerator beam striking target material, to convert He-3 gas to tritiu
m. Design requirements for the medullar assemblies that surround the target
posed some challenges in fabrication. Small-scale modules fabricated for a
ccelerator tests were followed by production-scale modules, built to identi
fy preferred fabrication and assembly processes. Casting, used successfully
in the small modules, displayed distinct disadvantages with production-sca
le parts, and was replaced by extrusion. Machining and welding were minimiz
ed, extrusion was incorporated for lead cores and aluminum housings, and th
e modules were assembled manually. Two prototypical production-scale blanke
t modules and one tritium production module were fabricated to demonstrate
the recommended techniques. (C) 1999 Westinghouse Savannah River Company. P
ublished by Elsevier Science Inc. All rights reserved.