Consistent highway design is expected to provide safe, economical, and smoo
th traffic operation. Several studies have been performed to investigate th
e effect of highway consistency on traffic safety. However, the relationshi
p between design consistency and highway capacity and level of service has
not been addressed in current research work and design practices. In additi
on, the effect of the three-dimensional (3D) nature of highway alignments w
as not considered, and design consistency was studied based solely on two-d
imensional (2D) analysis of highway horizontal alignments. This paper prese
nts a methodology to determine the effect of highway design consistency on
highway capacity utilization based on 3D analysis. This methodology will he
lp road designers to estimate highway capacity more accurately. The study w
as performed on two-lane rural highways in Ontario, where two types of 3D c
ombinations were considered: a horizontal curve combined with a sag vertica
l curve (sag combination) and a horizontal curve combined with a crest vert
ical curve (crest combination). An additional adjustment factor that reflec
ts the effect of highway design consistency on capacity utilization was dev
eloped. Different statistical models are introduced to estimate this factor
based on geometric or traffic data. In addition, typical values of the con
sistency factor were developed based on an overall consistency evaluation c
riterion and can be easily used in capacity analysis.