With the ever increasing need for higher resolution and placement accuracy
in mask making, the requirement for eliminating position shifts due to targ
et height variations is becoming a critical factor in the overall image pla
cement error budget. In theory this problem has been eliminated with the IB
M patented variable axis immersion lens which can achieve perpendicular lan
ding in all parts of the major magnetic field as well as in the electrostat
ically deflected subfield. The initial setup and periodic checks, however,
require very high accuracy measurements. In the past we have relied on a te
dious method which involves exposure and detection of registration marks at
various heights, in conjunction with a very accurately calibrated laser st
age, followed by position measurements with a state-of-the-art metrology to
ol. In this article we describe a method which makes this measurement with
high accuracy, in real time, using a standard oscilloscope display. (C) 199
9 American Vacuum Society. [S0734-211X(99)17906-X].