The design of resist materials capable of resolution below 100 nm requires
a fundamental understanding of the chemical and physical processes that occ
ur at length scales comparable to the dimensions of individual molecules. A
t these length scales, the thermophysical properties of photoresist films a
re different from those of the bulk; molecular simulations provide a useful
tool to study the behavior of these materials at the molecular level, ther
eby providing much needed insights into phenomena that are difficult to cha
racterize experimentally. In our group we have developed and implemented mo
lecular based simulations to study materials for nanolithography at various
levels of detail. At the chemically detailed, atomistic level, molecular d
ynamics techniques are used to determine specific effects arising from the
molecular architecture of the resist components. In these systems, we explo
re the intra- and intermolecular structure of the resist resin polymer. The
chemical architecture of the resin influences the extent of hydrogen bondi
ng throughout the resist, leading to differences between the diffusivity of
water within each of the resins. At a more coarse-grained level, discontin
uous molecular dynamics methods are employed to simulate entire resist film
s modeled as collections of atoms lumped into single interaction sites. Whi
le these models lose atomic resolution, the system sizes that can be invest
igated are two orders of magnitude larger than those studied at the atomist
ic level. This allows for the modeling of properties of entire photoresist
films. We apply these calculations to investigate how the glass transition
temperature changes at small film thickness (e.g., below 100 nm), and to in
vestigate how the Young's modulus of a developed photoresist feature is inf
luenced by its dimensions. Our findings have important implications for the
problem of feature collapse. (C) 1999 American Vacuum Society. [S0734-211X
(99)13306-7].