Based on environmental, safety, corrosion and technological considerations
a new method has been developed for chlorination of PVC in aqueous hydrochl
oric acid solvent by controlled electrolytic in situ generation of chlorine
using graphite and chlorine-selective Ti-RuO2 electrodes. The byproduct, H
Cl gas, is dissolved at the moment of its formation and acts as starting ma
terial of further chlorination. This way, the application of corrosive chlo
rine gas is avoided.
The chlorination conditions have been optimized. The highest chlorine conte
nt was found at 5.5 h reaction time using a graphite electrode. The obtaine
d chlorinated PVC did not contain any CCl2 units.