Recent progress in transition metal catalyzed propylene polymerization base
d upon single-site catalysts and melt compounding of polypropylene is stimu
lating the development of novel polypropylene materials with unconventional
property combinations such as improved low temperature toughness, low haze
, elasticity, and improved toughness/stiffness balance. As a function of me
tallocene architectures, polypropylene microstructures can be varied over a
very wide range in order to produce thermoplastic elastomers and highly fl
exible polymers as well as stiff engineering thermoplastics and fibers. Con
trol of polypropylene molecular architectures, especially random placement
of steric irregularities in the polypropylene main chain, and the addition
of clarifiers represents the key to producing novel transparent polypropyle
nes. Metallocene-based ethene/1-olefn copolymers such as poly(ethylene-co-1
-butene) are attractive blend components to afford either single-phase flex
ible or two-phase rigid blends with improved low temperature impact strengt
h as a function of the 1-butene content. New families of polypropylene nano
composites, containing nanowhiskers and anisotropic nanoparticles derived f
rom organophilic layered silicates, exhibit effective matrix reinforcement
at low filler content.