In this paper, a new patterning technique by which ultra-fine lines can be
defined using sidewall structure formation is described. In sidewall format
ion, the size of sidewall can be controlled by the deposited materials, etc
h rates and over-etch percentages. Sidewalls with a few hundred Angstrom wi
dth and below were formed on polycrystalline silicon (poly-Si) film doped w
ith POCl3 and ultra-fine poly-Si lines were defined using the sidewalls as
hardmasks. The sidewall masking technique shows better uniformity in line w
idth compared with e-beam lithography. Applying the sidewall masking techni
que to gate formation; nanoscale nMOSFETs were fabricated. Fabricated devic
es show normal operating characteristics in deep sub-0.1 mu m regime.