The aerial threshold model has been popularly used due to its fast computat
ional speed and convenience. But it does not guarantee accurate prediction
of CD (Critical Dimension), especially to correct optical proximity effect
because it does not take into account the resist process in the model. Ther
efore, there has been a strong demand for an improved simulation model whic
h can more accurately predict the CD's for various patterns in shapes and s
izes within an acceptable computational time budget and with an easiness to
calibrate parameters from experimental data. To meet such demands, we have
developed a new approximation model called DAIM (Diffused Aerial Image Mod
el) where a resist process is represented by diffusion and amplification fu
nction. In this paper, we compared the simulation results using the DAIM wi
th experimental data for three types of patterns (line/space, isolated line
and isolated space) with respect to their linearity. Compared with classic
al threshold models, the DAIM resulted in a dramatic improvement in accurac
y without any negative effect on computational speed and also offers simpli
city in analysis. We also found that the mask error effect becomes very sig
nificant as the pattern size becomes smaller, thus making OPC (Optical Prox
imity Effect Correction) less effective. This means that the mask CD contro
l is very crucial together with proper OPC using an accurate simulation mod
el in order to achieve sub-0.25 mu m patterning with high-fidelity.