Thermal contact resistance arises in the region of contact where two solid
specimens are pressed together. The thermal resistance can be controlled by
inserting an interstitial material at the interface, such as Kapton MT, a
polyimide film containing alumina particles, which has a relatively low the
rmal resistance, but yet a high voltage standoff capability. The thermal re
sistance consists of two components: thermal contact resistance at the copp
er/Kapton MT interfaces, and the thermal conduction resistance across the K
apton MT film, The measured thermal resistance at low temperatures indicate
s that increasing the contact pressure reduces the thermal resistance, to a
limit determined by the film conduction resistance, The effects of the con
tact pressure, the average interface temperature and the thickness of the i
nterstitial layer are evaluated. A novel dimensionless correlation is deriv
ed from the experimental results that describes the thermal contact conduct
ance of joints which include a soft interstitial material, at cryogenic tem
peratures. (C) 1999 Elsevier Science Ltd. All rights reserved.