The goal of this work is to investigate whether estimates of ease of p
art handling and part insertion can be provided by multimodal simulati
on using virtual environment (VE) technology, The long-term goal is to
use this data to extend computer-aided design (CAD) systems in order
to evaluate and compare alternate designs using design for assembly an
alysis. A unified, physically-based model has been developed for model
ling dynamic interactions and has been built into a multimodal VE syst
em called the Virtual Environment for Design for Assembly (VEDA), The
designer sees a visual representation of objects, hears collision soun
ds when objects hit each other and can feel and manipulate the objects
through haptic interface devices with force feedback Currently these
models are 2D in order to preserve interactive update rates, Experimen
ts were conducted with human subjects using a two-dimensional peg-in-h
ole apparatus and a VEDA simulation of the same apparatus, The simulat
ion duplicated as well as possible the weight, shape, size, peg-hole c
learance, and frictional characteristics of-the physical apparatus. Th
e experiments showed that the multimodal VE is able to replicate exper
imental results in which increased task completion times correlated wi
th increasing task difficulty (measured as increased friction, increas
ed handling distance, and decreased peg-hole clearance), However, the
multimodal VE task completion times are approximately twice those of t
he physical apparatus completion process, A number of possible factors
have been identified, but the effect of these factors has not been qu
antified.