In this investigation, the chip pretreatment stage in the mechanical pulpin
g process has been studied and the effects of screw press pretreatment on t
he initial fiber separation and strength property development in refining a
re discussed. The study was carried out in a CTMP pilot plant equipped with
a plug screw press. The pretreatment was carried out by conventional PREX-
impregnation or by means of so-called SOAK-impregnation consisting of steam
ing of the chips followed by immersion in cold impregnation liquor and preh
eating to allow for sulfonation. The chips were then passed through the sam
e screw press as in the PREX-impregnation. CTMP pulps were then produced at
different pretreatment conditions such as varied sulfonate content and dif
ferent temperatures in the screw press. In order to study the initial fiber
separation, scanning electron microscopy was used and fiber characteristic
s were studied with a fiber analyzer PQM1000 as well as specific surface me
asurements.
It was found that the two pretreatment methods resulted in different types
of fiber separation, which gave different mechanical pulp properties. The c
hips were less deformed after the screw press when they hard been SOAK-impr
egnated. Extensive fiber separation could be found after the PREX-impregnat
ion and the resulting first stage pulp had a surface that was well fibrilla
ted. This was also shown by the specific surface study where the long fiber
fraction of the PREX-pulp had higher specific surface than the SOAK-pulp.
The higher specific surface for the PREX-pulp resulted in both higher tensi
le strength and, higher sheet density when compared at constant refining en
ergy consumption. The scattering coefficient was also slightly higher far t
he PREX-pulp but the SOAK-pulp, on the other hand, had higher long fiber co
ntent which resulted in higher tear strength, both at constant freeness and
constant refining energy. The refining energy consumption, compared at con
stant pulp freeness and constant sulfonate content, was about 10% lower for
the PREX-pulp.