A novel variation of conventional pulsed laser evaporation, known as matrix
assisted pulsed laser evaporation, or MAPLE, has been successfully used to
deposit highly uniform thin films of a variety of organic materials includ
ing a number of polymers. The MAPLE technique is carried out in a vacuum ch
amber and involves directing a pulsed laser beam (lambda = 193 or 248 nm: f
luence = 0.01 to 0.5 J/cm(2)) onto a frozen target (100-200 K) consisting o
f a solute polymeric or organic compound dissolved in a solvent matrix. The
laser beam evaporates the surface layers of the target, with both solvent
and solute molecules being released into the chamber. The volatile solvent
is pumped away, whereas the polymer/organic molecules coat the substrate. T
hin uniform films (< 50 nm) Of various materials, such as functionalized po
lysiloxanes and carbohydrates, have been deposited on Si(lll)and NaCl subst
rates. The films prepared using this method have been examined by optical m
icroscopy, scanning electron microscopy, atomic force microscopy, Fourier t
ransform infrared spectroscopy and electrospray mass spectrometry. Careful
control of the processing conditions allowed the complex polymer/organic mo
lecules to be transferred to the substrate as uniform films without any sig
nificant chemical modification. Using MAPLE, large or small regions within
a substrate can be discretely coated with submonolayer thickness control. T
he use of MAPLE films for chemical sensor applications has been investigate
d and the potential of this technique for producing high quality thin films
of other organic compounds will be discussed. (C) 1999 Elsevier Science S.
A. All rights reserved.